Circular Supply Proposal

What this document is

The commercial structure of one Circular Supply Agreement for the State of Rhode Island — the Beneficiation Fee, the Circular Royalty™, deployment from 400 to 900 TPD, the Johnston site candidate, risk and timeline.

Three things this document says
  1. Phase Initial at 400 TPD (132,000 TPY) is the entry point; the CSA scales to 900 TPD without renegotiating commercial terms.
  2. One CSA, no election: the State pays $100/ton and receives a Circular Royalty™ from 13 months after the first fee payment.
  3. Zero State capital at any phase; Central Landfill is an Exogenesis™ candidate subject to characterisation.
Carbotura · Circular Advantage Program · Circular Supply Proposal

Rhode Island
Circular Supply Proposal

A 30-year Circular Supply Agreement converts Rhode Island’s statutorily aggregated residual into a royalty return — 400 to 900 TPD, at zero State capital.

Document: Stage 1 Circular Supply Proposal Prepared for: State of Rhode Island / Rhode Island Resource Recovery Corporation (RIRRC) Date: March 2026 Basis: FWDC $101.67/ton blended ESTIMATED; Synagro expiry 2027 VERIFIED; fee and royalty ESTIMATED on Carbotura standard parameters

What This Means

Circular Royalty™
OUTFLOW ↑
Fee: $100/ton Yr 1 · +2.5%/yr
Phase Initial: ~$14.6M/yr (146,000 tpy)
INFLOW ↓
Circular Royalty™: 120% from Month 13
+1pp/yr · Year 30 = 148%
~$17.52M/yr Year 2 → ~$43.1M/yr Year 30
OUTFLOW ↑
$0 Fee · site deed at signing
INFLOW ↓

~$14.6M/yr Year 2 → ~$19.3M/yr Year 30
Exogenesis™ add-on · Subject to Study
Central Landfill, Johnston RI
IF ELECTED ↑
Landfill deeded at signing (if study confirms)
Post-closure obligations → Carbotura
IF ELECTED ↓
Exogenesis™ Royalty: $50/ton · +1%/yr
~$3.65M/yr from Year 6 (indicative)
Subject to Waste Characterization Study
One Circular Supply Agreement. Rhode Island executes the CSA. The Exogenesis™ add-on (Central Landfill, Johnston RI) is a CSA add-on available for discussion — it becomes a CSA element only after Waste Characterization Study, qualifying asset confirmation, and mutual agreement. All streams reported as separate transactions per MR §4.8.
  • What is being offered. Carbotura proposes a 30-year Circular Operating Agreement (CSA) under a full Build-Own-Operate structure. Carbotura designs, finances, constructs, and operates the ACM facility at no cost to the State. Rhode Island's sole financial commitment is the Beneficiation Fee — a per-ton payment for feedstock conversion that is designed to be at or below the State's current blended disposal cost.
  • What the State commits. Feedstock delivery under existing RIRRC statutory aggregation mechanisms; authorization of a Joint Working Group phase (3 months); designation of a Priority 1 site candidate for permitting. No capital appropriation required.
  • What the State receives. Gross cost displacement from Day 1 (TMC replaces higher blended disposal costs). Circular Royalty™ payments beginning 13 months after Phase Initial operations commence — structured to exceed the Beneficiation Fee per ton at steady state. Employment: 120 direct FTE at Phase Initial; 360 direct FTE at Phase Expanded. ESTIMATED
  • The hard deadline. The 2027 expiry of the Synagro Technologies contract at the Woonsocket Thermal Conversion Facility is a procurement-forcing event. A Joint Working Group phase authorized in Q2 2026 places Phase Initial COD at Q2 2028 — before the 2027 Woonsocket crisis requires out-of-state sludge displacement at $160+/ton for 30+ municipalities.
  • Gross cost displacement is quantified separately from Circular Royalty™ cash flow.

Executive Implications

  • Authorization of a Joint Working Group phase is the only near-term decision required. It triggers no capital commitment and produces the verified cost and site data needed to advance the CSA.
  • The 2027 Synagro contract expiry is a hard deadline, not an estimate. Rhode Island has less than 24 months to contract an alternative sludge disposal pathway before municipalities face forced out-of-state displacement at $89–160/ton.
  • Rhode Island's combustion-based WTE prohibition has eliminated every conventional incineration alternative for four decades. ACM — classified NAICS 325180/325998/327992/331110/331314/331492 (manufacturing), not NAICS 562213 (solid waste combustion) — is not subject to the prohibition. MCR's anoxic, oxygen-free process is mechanistically incompatible with combustion. RIDEM reviews ACM under manufacturing permitting. Carbotura operates under manufacturing classification (NAICS 31–33).
  • At Phase Expanded, the ACM facility processes 396,000 TPY — diverting 44% of identified feedstock from the Central Landfill. RIRRC's own studies project this level of diversion extends landfill life by 15+ years. ESTIMATED

Commercial Structure and Decision Window

Regulatory Predicate Transition (RPT)

Advanced Circular Manufacturing is a manufacturing process, not a waste-management activity. Microwave Catalytic Reforming operates in an anoxic, oxygen-free, sub-atmospheric environment — mechanistically incompatible with combustion or biological degradation. ACM does not fit within the waste domain and does not operate under waste-domain statutes. The Regulatory Predicate Transition (RPT) — also framed as the dewaste pathway — is the coordinated regulatory shift from legacy disposal-predicate statutes onto manufacturing-predicate classifications. 100% elemental recycling of the municipal material stream requires this transition. Manufacturing NAICS 325180 · 325998 · 327992 · 331110 · 331314 · 331492 (6-code ACM set) plus EPA RCRA §1004(27) / 40 CFR §261.2(e) exclusion pathway in the US; ISIC Rev.4 20-25 + UN CPC 89 internationally. In many jurisdictions the required authorities already exist in latent form within existing statutes; in others the transition requires primary-authority amendments. The Joint Working Group phase includes a regulatory engagement workstream to shepherd the RPT alongside site permitting. Both parties commit to the RPT pathway. Carbotura brings the process-classification evidence, regulatory engagement expertise from prior ACM deployments, and the legal-technical framework. The counterparty brings the standing to engage the local regulator, the political mandate for the transition, and — where applicable — legacy statutory authorities that can be re-instrumented for manufacturing use. The endpoint is categorical: manufacturing classification across all permitting, licensing, and regulatory contexts. Interim bridging authorities may apply during the transition.

Regulatory basis: RCRA §1004(27) · 40 CFR §261.2(e) · 40 CFR §260.43

§1.1 — Circular Operating Agreement Structure

TermValueNotes
Agreement typeBuild-Own-Operate (BOO)Carbotura owns and operates all capital assets
Term30 yearsFrom first feedstock delivery date
State capital obligation$0Zero capex; Carbotura arranges full project financing
State operating obligation$0Zero operating liability beyond feedstock delivery
State's financial instrumentBeneficiation Fee — per ton delivered$100/ton at Phase Initial; escalates 2.5%/year
State's financial returnCircular Royalty™ — per ton processedBegins Month 13; 120% of the current-year Beneficiation Fee; escalates +1pp/year
Minimum annual commitmentPhase Initial: 132,000 TPYBased on 400 TPD × 330 operating days
Products outputGraphite, graphene precursors, hydrogen, ultrapure waterAll industrial outputs; IP owned by Carbotura
Residual stream responsibilityCarboturaCarbotura manages all residual/non-convertible fraction

§1.2 — Decision Window

⚑ Decision Window — Closes Q2 2026
The Synagro Technologies contract at the Woonsocket Thermal Conversion Facility expires in 2027. Woonsocket City Council has voted unanimously to close the incinerator. To achieve Phase Initial COD prior to full 2027 sludge displacement, a Joint Working Group phase must be authorized no later than Q2 2026. Under Carbotura standard deployment schedule: Joint Working Group phase (T0 to T0+3 months) → construction start (T0+6 months) → Phase Initial COD (T0+24 months). A T0 of April 2026 places COD at April 2028 — before the Woonsocket system collapses entirely.
Procurement StepDurationNo Later ThanRisk if Delayed
Authorize Joint Working Group phase1 voteQ2 2026Misses pre-2027 COD window; sludge displacement to $160+/ton begins
Joint Working Group phase completion3 monthsQ3 2026
Site designation + permitting initiation6 monthsQ4 2026
CSA execution + construction startT0+6 monthsQ4 2026
Phase Initial CODT0+24 monthsQ2 2028
First Circular Royalty™ paymentT0+37 monthsQ3 2029

Deployment Architecture

§2.1 — Phase Configuration

PhaseTPDModulesAnnual Throughput% AddressableCODCapEx
Phase Initial4004 × 100 TPD 132,000 TPY14.8% T0 + 24 months$247.5M
Phase Medium8008 × 100 TPD 264,000 TPY29.5% T0 + 42 months$477.5M cumul.
Phase Expanded1,20012 × 100 TPD 396,000 TPY44.2% T0 + 60 months$707.5M cumul.

Module math: ceil(deployment_tpd / 100). CapEx: $75M first 100 TPD module + $57.5M per additional 100 TPD module. Operating days: 330/year. All CapEx funded by Carbotura — zero state obligation.

§2.2 — BOO Capital Structure

Zero State Capital Obligation
Under the BOO structure, Carbotura provides 100% of project capital and operating funding. Rhode Island's sole financial obligation is the Beneficiation Fee — a per-ton payment for feedstock conversion. There is no state capex, no construction debt, no operating liability, and no minimum throughput guarantee beyond what the statutory RIRRC delivery mandate already ensures for the MSW stream.
Capital ItemWho ProvidesPhase Initial ($247.5M)Phase Expanded ($707.5M)
Equity (20%)Carbotura / sponsors$49.5M$141.5M
Grant — conservative 15%Federal / state programs$37.1M$106.1M
Debt (65%)Project finance lenders$160.9M$459.9M
State of Rhode Island$0$0

§2.3 — Feedstock Stream Coverage by Phase

StreamPhase InitialPhase MediumPhase ExpandedAccess Status
MSW (municipal solid waste)✓ Primary✓ Continued✓ ContinuedIMMEDIATE
Wastewater Sludge (biosolids)✓ Co-primary✓ Continued✓ ContinuedIMMEDIATE
Incinerator Residue Ash (IRA)✓ Added✓ ContinuedACCESSIBLE
Coal Ash (legacy)Partial✓ FullCONDITIONAL

§2.4 — Site Candidate Analysis

Priority 1 Finding
The RIRRC Johnston Campus Zone is the Priority 1 site candidate. It offers zero MSW transport cost (feedstock already aggregates on campus by state law), existing infrastructure synergies (power, leachate treatment, gas management), and direct adjacency to the largest single-source feedstock hub in Rhode Island. No other site achieves co-location at this level without additional transport cost.
Filter:
Site coordinates: P1 Johnston/RIRRC 41.820°N 71.520°W; P2 ProvPort 41.797°N 71.389°W; P3 Quonset 41.598°N 71.423°W. Feedstock refs: RIRRC Central Landfill (41.806°N, 71.518°W); NBC Field's Point (41.795°N, 71.389°W); NBC Bucklin Point (41.852°N, 71.370°W); Woonsocket TCF (42.002°N, 71.507°W). Driving distances: estimated via Google Maps, March 2026. Site acreage: RIRRC operational maps; ProvPort land inventory; Quonset Development Corporation public site database.

Site Candidate Summary

PriorityZoneAcreageZoningLand AuthorityCo-location AdvantageKey Consideration
P1 Johnston — RIRRC Campus 30–45 ac Industrial utility RIRRC (quasi-public) Zero MSW transport; on-campus feedstock aggregation by statute Site agreement with RIRRC; Superfund campus
P2 Port of Providence 15–30 ac Marine industrial ProvPort / Providence ~0.5 mi from NBC Field's Point (RI's largest WWTP/sludge generator) Environmental justice sensitivity; waterfront permitting
P3 Quonset Business Park 50–200+ ac State industrial park Quonset Dev. Corp. Deepwater port; rail access; product export logistics MSW transport premium; farthest from sludge generators

§2.5 — Phase Initial Feedstock Sufficiency

Phase Initial Is Fully Supportable Without Third-Party Negotiation
Phase Initial requires 400 TPD × 330 days = 132,000 TPY. Rhode Island's IMMEDIATE-access streams (MSW + Wastewater Sludge) total approximately 825,000 TPY — 6.3× the Phase Initial requirement. No new contract, no third-party negotiation, and no additional regulatory action is needed to supply Phase Initial. The MSW stream is legally aggregated at the RIRRC Johnston campus by statute. The sludge stream is actively seeking alternatives due to the 2027 Woonsocket deadline.

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Set GOOGLE_MAPS_API_KEY in config.js. Zone panel →

CANDIDATE ZONES — 3 SITES
P1
Johnston — RIRRC Campus Zone
Acreage:~30–45 acres (western campus / MRF adjacency)
Zoning:Industrial utility / quasi-public waste facility
Authority:RIRRC (quasi-public; RIDEM oversight)
Co-location:Zero MSW transport — feedstock aggregates on-campus by law
To RIRRC landfill:~0.3 mi (adjacent)
To Field's Point WWTF:~11.5 mi (~18 min via I-295)
To Woonsocket TCF:~13 mi (~19 min via I-295)
Key consideration:RIRRC site agreement + RIDEM coordination required; Superfund campus status
P2
Port of Providence — ProvPort Industrial Zone
Acreage:~15–30 acres (Allens Ave / Terminal Rd corridor)
Zoning:Marine industrial / waterfront heavy industrial
Authority:ProvPort / City of Providence Economic Dev.
Co-location:Direct adjacency to NBC Field's Point WWTF (RI's largest sludge generator)
To RIRRC landfill:~9.5 mi (~14 min via I-95)
To Field's Point WWTF:~0.5 mi (adjacent)
To Woonsocket TCF:~21 mi (~28 min via I-95/I-295)
Key consideration:Environmental justice / air quality sensitivity near residential areas; waterfront permitting complexity
P3
Quonset Business Park — North Kingstown
Acreage:50–200+ acres available (state-managed development zone)
Zoning:Designated industrial development — state authority
Authority:Quonset Development Corporation (quasi-public state agency)
Co-location:Deepwater Port of Davisville; industrial rail; product export access
To RIRRC landfill:~25 mi (~32 min via I-95)
To Field's Point WWTF:~19 mi (~25 min via I-95)
To Woonsocket TCF:~38 mi (~50 min)
Key consideration:Transport cost premium on MSW stream; partially offset by deepwater port access for graphite/graphene export

Economic Structure — Beneficiation Fee (TMC Fee)

§3.1 — FWDC Planning Basis

InputValueSource TypeBasis
MSW disposal rate (blended muni/commercial)~$85/tonESTIMATEDFY2023 municipal $54/ton; commercial $115/ton; blended 800/400 TPD municipal/commercial split
Sludge disposal rate (in-state/out-of-state blend)~$170/tonESTIMATEDWest Warwick verified $160+/ton floor; Woonsocket processing rates ESTIMATED
IRA ash disposal rate~$100/tonESTIMATEDRIRRC commercial landfill rate basis
Coal ash disposal rate~$100/tonESTIMATEDRemediation + landfill basis
FWDC — blended 1,200 TPD mix$101.67/tonMODELEDBlended calculation; see Waste Study §3.3 for derivation

§3.2 — Beneficiation Fee Formula

TMC FEE FORMULA
MAX($100 [floor], MIN($150 [ceiling], FWDC − $5))
FWDC Input
$101.67/ton
MODELED — blended RI basis
FWDC − $5
$96.67/ton
Formula result — below floor
Floor Applied
$100/ton
Carbotura standard floor
Beneficiation Fee Year 1
$100/ton LOCKED
Floor governs; FWDC − $5 = $96.67 < $100 floor
Floor ($100/ton) and Ceiling ($150/ton): Carbotura standard parameters. Beneficiation Fee escalates 2.5%/year compounding. Year N TMC = $100 × (1.025)^(N−1). Floor applies here because RI's blended FWDC ($101.67) minus the $5 Carbotura offset ($96.67) falls below the standard $100 floor — confirming the Beneficiation Fee is set at the minimum permitted rate for this community.
Assumption Disclosure — FWDC Planning Basis
The FWDC of $101.67/ton is a modeled figure derived from estimated disposal rates across four streams. Individual stream rates are estimated from public documents; actual disposal contracts are not publicly disclosed. This study uses verified floor rates (West Warwick $160+/ton for sludge) and published RIRRC tipping fee schedules for MSW. Decision-makers should commission a verified FWDC analysis as part of the Joint Working Group phase before executing the CSA.

§3.3 — Annual TMC Obligation by Phase

YearTMC/tonPhase Initial (132K TPY)Phase Medium (264K TPY)Phase Expanded (396K TPY)
Year 1 (pre-royalty)$100.00$13,200,000
Year 2$102.50$13,530,000
Year 5$110.38$14,570,000$29,140,000
Year 10$128.01$16,897,000$33,795,000$50,692,000
Year 20$160.49$21,185,000$42,369,000$63,554,000
Year 30$203.28$26,833,000$53,666,000$80,499,000

TMC Year N = $100 × (1.025)^(N−1). Phase Medium throughput begins T0+42 months; Phase Expanded T0+60 months. Pre-royalty period (Year 1) shaded: no royalty received during this period.

Circular Royalty™

§4.0 — Circular Royalty™

Standard CSA: the State of Rhode Island pays a per-ton Beneficiation Fee on feedstock delivered; Carbotura pays a Circular Royalty™ calibrated to 120% of the corresponding Fee, +1pp/yr escalator, beginning Month 13. The Circular Royalty™ exceeds the Beneficiation Fee per ton from Year 2 onward (separate transactions, never netted).

ROYALTY STRUCTURE — CANONICAL TERMS
  1. Gross cost displacement is quantified separately from Circular Royalty™ cash flow. Both are independent financial effects of the CSA.
  2. At steady state, the Circular Royalty™ is designed to exceed the Beneficiation Fee on a per-ton basis.
  3. Circular Royalty™ payments begin 13 months after corresponding Beneficiation Fee payments and ramp to full run-rate on a rolling basis.

§4.0.1 — Contractual Definition

CIRCULAR ROYALTY FORMULA
Royalty(m+13) = TMC(m) × Royalty_Rate(m)
m = month of Beneficiation Fee payment  ·  m+13 = month of corresponding Circular Royalty™ payment
Royalty_Rate(m): 120% in Year 1; escalates +1 percentage point per year thereafter
Structure: rolling lagged cash flow — monthly accrual, 13-month lag on each payment

§4.0.2 — Parameter Table

ParameterValueStatus
Royalty base rate (Year 1)120% of the current-year Beneficiation FeeLOCKED
Beneficiation Fee escalator2.5%/year compoundingLOCKED
Royalty rate escalator+1 percentage point per yearLOCKED
Payment lag13 months after corresponding TMC paymentLOCKED
Calculation basisRolling monthlyLOCKED
Agreement term30 yearsLOCKED

§4.0.3 — Fiscal Period Distinction

PeriodTimingTMC PositionRoyalty Position
Pre-royalty Months 1–12 (Year 1) $100/ton paid $0 received
Royalty ramp Month 13 – ~Month 24 $102.50/ton paid $120/ton received (rolling)
Steady state Year 2 onward — growing Escalating at 2.5%/yr Escalating at 2.5%/yr + 1pp/yr
Contractual Royalty Language — Three Required Statements

1. Gross cost displacement is quantified separately from Circular Royalty™ cash flow.

2. At steady state, the Circular Royalty™ is designed to exceed the Beneficiation Fee on a per-ton basis.

3. Circular Royalty™ payments begin 13 months after corresponding Beneficiation Fee payments and ramp to full run-rate on a rolling basis.

§4.0.4 — Year-by-Year Cash Flow

YearAvoided DisposalTMC/tonRoyalty RateRoyalty/ton
Year 1$101.67$100.00 $0
Year 2 ← First royalty$104.21$102.50120% $120.00
Year 5$112.22$110.38123% $132.46
Year 10$126.97$128.01128% $155.96
Year 20$162.53$160.49138% $215.24
Year 30$208.06$203.28148% $294.49

Royalty/ton in Year N = (119% + N%) × TMC of Year N−1. TMC Year N = $100 × (1.025)^(N−1). All figures ESTIMATED. ESTIMATED

§4.5 — Royalty vs. TMC Crossover Visualization

§4.5 — Fiscal Position: Three Gross Items

Fiscal Position — Three Gross Items, Years 1–20
Royalty income exceeds Beneficiation Fee from Year 2. Avoided disposal cost is present from Year 1. All figures are gross — not pre-netted.
Avoided disposal cost Beneficiation Fee paid Circular Royalty™ received
Carbotura Circular Advantage modeling · Registry values · Phase Initial (132,000 TPY) · All ESTIMATED
$101.67
Avoided disposal · Year 1
Per ton · FWDC planning basis
$100.00
Beneficiation Fee paid · Year 1
Per ton · floor governs
$120.00
Royalty received · Year 2
Per ton · (120% + (n−1)pp) × that year’s Beneficiation Fee

§4.1 — Exogenesis™ add-on (Subject to Waste Characterization Study)

Structured Option — Not a Commitment

Exogenesis™ becomes a CSA element only after: (1) Waste Characterization Study confirming extractable mass economics; (2) qualifying asset confirmation; (3) mutual agreement. Presented here as a structured option for discussion at engagement stage.

Potential additive royalty stream available under the CSA. If elected after study confirmation: the State of Rhode Island deeds Central Landfill, Johnston RI to Carbotura at CSA execution (second instrument). Carbotura deploys the Exogenesis™ Programme — APS + fully electric fleet — within 3–7 years post-COD.

ParameterValueBasis
Royalty rate (if elected)$50.00/ton extracted (Year 1)CSA Schedule E.2 (draft)
Escalation+1.0% per year from Year 2 of extractionCSA Schedule E.2 (draft)
Payment lag13 months after first extraction (rolling monthly)Fixed
Programme onset (if elected)Year 5 post-COD; Year 6 first royalty paymentEngineering schedule
Qualifying assetCentral Landfill, Johnston RI — state's sole active MSW landfill, closure ~2041Subject to Waste Characterization Study
Carbotura obligations (if elected)All post-closure care, leachate management, methane capture, groundwater monitoring, RIDEM compliance transfer at CSA executionCSA §6 (draft)
StackingIndependent of and additive to the CSA — never netted (MR §4.8)Separate Transaction Principle
ConditionSubject to Waste Characterization Study · qualifying asset confirmation · mutual agreement · option for discussion at engagement stageArchitect decision 2026-05-11

Indicative Cash Flow (if study confirms & elected — ~73,000 tpy est.)

Year (post-COD)Rate $/tonAnnual Exogenesis™ Royalty
1–5$0 (programme ramp)
6$50.00+$3,650,000 (indicative)
10$52.02+$3,797,460
20$57.47+$4,195,310
30$63.49+$4,634,770
30-yr indicative (if elected)~$103M

Royalty figures are amounts received. The royalty is paid 13 months in arrears, so the figure shown for a year is earned on the previous year’s delivered tonnage.

All values INDICATIVE. ~73,000 tpy planning basis — subject to Waste Characterization Study confirmation. Post-closure liability extinguishment is independent of and additional to the Exogenesis™ Royalty cash flow.

CSA Structure

At CSA execution, the State of Rhode Island The Exogenesis™ add-on (Central Landfill, Johnston RI) is a CSA add-on available for discussion — activation requires Waste Characterization Study, qualifying asset confirmation, and mutual agreement.

Application Note: Both options are commercially available to Rhode Island as a state public authority.

Exogenesis™ add-on — Central Landfill, Johnston RI (Subject to Study)

Exogenesis™ is a CSA add-on available for discussion, not a commitment. Activation requires: (1) Waste Characterization Study confirming extractable mass economics; (2) qualifying asset confirmation; (3) mutual agreement. Asset: Central Landfill, Johnston RI — state's sole active MSW landfill, closure ~2041.

Risk Register

RiskKey DriverWho Bears ItMitigationResidual Exposure
FWDC verification Modeled FWDC may differ from contracted rates State (TMC Floor protects Carbotura) Joint Working Group phase produces verified FWDC before CSA execution Low — $100 floor ensures minimum value regardless of FWDC outcome
Technology performance ACM conversion efficiency and output quality Carbotura — BOO structure Performance warranties; liquidated damages in CSA; Carbotura owns all capital Low for State — no capital at risk; feedstock redirected to RIRRC if ACM offline
Timeline slippage Permitting delays extend beyond 2027 Woonsocket deadline Shared — State (sludge displacement costs); Carbotura (revenue delay) Authorize Joint Working Group phase Q2 2026; P1 site co-location minimizes permitting complexity Med — every month of delay risks sludge municipalities to $160+/ton out-of-state routes
Third-party sludge contracts NBC or municipalities sign long-term alternative sludge contracts before CSA State — reduces sludge stream volume MSW stream (750K TPY) is legally mandated regardless; Phase Initial supportable on MSW alone Low — sludge stream is supplemental to MSW sufficiency
Competitive procurement Alternative waste management technology deployment in RI State — market risk WTE combustion prohibition eliminates any conventional incineration competitor; ACM's manufacturing classification is unaffected by the prohibition; rail haul ($89–100/ton) remains more expensive than Beneficiation Fee Low — statutory WTE prohibition and RIRRC mandatory delivery create structural barriers to competition
Residual stream management Non-convertible fraction of feedstock requires disposal Carbotura — contractual obligation CSA requires Carbotura to manage all residuals; State has no liability Low for State
PFAS regulatory evolution Federal/state PFAS limits may restrict biosolids reuse and co-processing Shared — affects sludge access classification ACM MCR process is designed to destroy PFAS within the closed-loop anoxic environment at 1,200°C+ localized hot spots; no PFAS-containing emissions released; product characterization under Carbotura technical program Med — evolving federal standards; mitigated by ACM's PFAS destruction capability

Deployment Timeline

MilestoneTargetOffsetNotes
⚑ Synagro Contract Expiry — HARD DEADLINE 2027 Fixed City of Woonsocket exits sludge incineration; 30+ municipalities displaced. Action window: under 24 months.
Authorize Joint Working Group phase Q2 2026 (T0) T0 Decision required no later than Q2 2026 to hit Phase Initial COD by Q2 2028
Joint Working Group phase completion Q3 2026 T0 + 3 months Verified FWDC; confirmed site; refined TPD allocation
Site designation + permitting initiation Q4 2026 T0 + 6 months P1 Johnston/RIRRC provisional; RIDEM/EPA coordination
CSA execution + Phase Initial construction start Q4 2026 T0 + 6 months Full BOO financing closed; construction commences
Phase Initial COD Q2 2028 T0 + 24 months 400 TPD operational; 132,000 TPY throughput. First Beneficiation Fee obligations begin.
First Circular Royalty™ payment Q3 2029 T0 + 37 months 13 months after Phase Initial COD; rolling royalty commences
Phase Medium full operations Q4 2029 T0 + 42 months 800 TPD; 264,000 TPY
Phase Expanded full operations Q4 2031 T0 + 60 months 1,200 TPD; 396,000 TPY; full system economics

Carbotura standard deployment schedule. T0 assumed January 2026 for planning purposes; subject to Term Sheet phase verification and authorization timing. All dates ESTIMATED.

Community Value Stack

§7.1 — Direct Fiscal Effects (State Treasury / RIRRC)

Fiscal EffectPhase InitialPhase ExpandedMechanismStatus
Sludge displacement cost avoidance (post-2027) ~$5.2–7.5M/yr ~$12M+/yr Versus out-of-state rail/truck at $89–160/ton for displaced volumes ESTIMATED
Landfill life extension (diversion credit) +5–8 years +15+ years 132K–396K TPY diverted from Central Landfill reduces capacity depletion rate ESTIMATED

§7.2 — Regional Economic Effects

Economic EffectPhase InitialPhase ExpandedStatus
Direct employment — facility operations120 FTE360 FTEESTIMATED
Indirect employment — regional supply chain360 jobs1,080 jobsESTIMATED
Annual regional economic impact~$28M~$84MESTIMATED
Carbon displacement~160,000 tCO₂e/yr~480,000 tCO₂e/yrESTIMATED
RI Act on Climate alignmentACM material outputs displace carbon-intensive industrial production; consistent with RI 45% GHG reduction target by 2030VERIFIED

Regional economic effects are separate from and in addition to direct fiscal effects. Combining them would misrepresent the community's fiscal position. Employment and economic figures: Carbotura standard parameters scaled to 120 direct FTE per 400 TPD module. ESTIMATED

Why This Works in Rhode Island

  1. Volume alignment. Rhode Island generates approximately 895,000 TPY of identifiable manufacturing feedstock across four confirmed streams. Phase Expanded at 1,200 TPD requires 396,000 TPY — 44% of identified feedstock. Phase Initial at 400 TPD requires 132,000 TPY — 14.8% of identified feedstock. Volume sufficiency is not a constraint at any phase.
  2. Infrastructure alignment. The Priority 1 site — the RIRRC Johnston campus — has the feedstock aggregation mechanism built in by statute. R.I. Gen. Laws § 23-19 requires all 39 municipalities to deliver residential waste to Johnston. An ACM facility on or adjacent to the RIRRC campus receives its primary feedstock stream at zero transport cost. No other state in the programme offers this degree of feedstock co-location certainty.
  3. Contract timing alignment. The 2027 Synagro contract expiry at Woonsocket is a hard, publicly documented deadline. A Joint Working Group phase authorized in Q2 2026 produces a Phase Initial COD of Q2 2028 under the Carbotura standard schedule — before full sludge system collapse. The deployment window is not a projection; it is a demonstrated timeline against a fixed external event.
  4. Policy alignment. Rhode Island's combustion-based WTE prohibition has created a structural disposal gap for four decades. This prohibition targets NAICS 562213 (Solid Waste Combustion & Incineration) — it does not apply to ACM. ACM's Microwave Catalytic Reforming (MCR) process operates in a closed, oxygen-free (anoxic), sub-atmospheric environment: combustion is mechanistically excluded by design. ACM is classified NAICS 325180 (Other Basic Inorganic Chemical Manufacturing), 325998 (All Other Misc. Chemical Product Manufacturing), 327992 (Ground or Treated Mineral and Earth Manufacturing), 331110 (Iron and Steel Mills and Ferroalloy Manufacturing), 331314 (Secondary Smelting and Alloying of Aluminum), and 331492 (Secondary Smelting, Refining of Nonferrous Metal). Rhode Island's RIDEM reviews ACM under manufacturing facility permitting — not solid waste facility regulations. Manufacturing classification (NAICS 31–33) — grounded in RCRA §1004(27) and 40 CFR §261.2(e) — eliminates the "discarded material" predicate at title transfer under the Circular Supply Agreement. ACM's internal hydrogen is generated to power the facility and returns as net-positive ultrapure water — not sold externally, not eligible for § 45V; Ash Carbonation (CaO + CO₂ → CaCO₃) qualifies for § 45Q Carbon Capture Credits; domestic battery-grade synthetic graphite and critical minerals production qualifies for § 45X Advanced Manufacturing Production Credits — all requiring manufacturing NAICS classification. RI's Act on Climate (45% GHG reduction by 2030) and the 100% renewable energy standard by 2033 further align with ACM's carbon capture profile and recovered-mineral output.
  5. Organic mandate and regulatory driver. The Synagro 2027 deadline is the defining regulatory driver for this proposal. RIDEM's own administrator has confirmed that the entire state relies on the Woonsocket incinerator as a sludge disposal option. Rhode Island's food waste ban (2016) and mandatory recycling targets further compress acceptable disposal options. ACM absorbs contaminated and mixed streams that recycling facilities reject.
  6. Economics specificity. The Beneficiation Fee of $100/ton is set at the Carbotura standard floor — applied here because Rhode Island's blended FWDC of $101.67/ton produces a formula result ($96.67) below the $100 floor. This is the minimum possible Beneficiation Fee under the standard framework, and it is below the verified out-of-state sludge disposal rate of $160+/ton already being paid by West Warwick today. The economic case does not depend on projection — it is verifiable against existing procurement costs paid in the current fiscal year.

Appendix A — Data Basis

  • Beneficiation Fee ($100/ton): User-specified; confirmed against FWDC formula result. Source: Carbotura registry lock.
  • FWDC ($101.67/ton MODELED): Derived from RIRRC tipping fee schedule (FY2023 $54/ton municipal, extrapolated); West Warwick sludge disposal cost (RI Current, February 2026, $160+/ton verified); RIRRC commercial rate (~$115–130/ton estimated). Full derivation: Waste Study §3.3.
  • Circular Royalty™ parameters: Carbotura standard defaults — locked per MI v3.0. No external source required.
  • CapEx formula: Carbotura standard — $75M first 100 TPD + $57.5M per additional 100 TPD. Locked per MI v3.0.
  • Site candidates: P1 — RIRRC (rirrc.org); P2 — ProvPort (provport.com); P3 — Quonset Development Corporation (quonset.com). Driving distances: Google Maps estimates, March 2026.
  • 2027 Synagro deadline: Valley Breeze (March 2026); Rhode Island Current (September 2025). Contractual expiry confirmed via public reporting.
  • WTE prohibition: ecoRI.org (April 2025). Statutory reference: Rhode Island General Assembly.
  • Employment / economic impact: Carbotura standard parameters scaled at 120 direct FTE per 400 TPD module. ESTIMATED.
  • Carbon displacement: Carbotura standard parameters. ESTIMATED.

Appendix B — Selective Glossary

BOO — Build-Own-Operate
A project delivery structure in which Carbotura designs, finances, constructs, owns, and operates the ACM facility at no capital cost to the State. Rhode Island's sole financial obligation is the per-ton Beneficiation Fee.
Circular Royalty™
A structured per-ton cash payment from Carbotura to the State, calculated as Royalty(m+13) = TMC(m) × Royalty_Rate(m). Base rate: 120% of the current-year Beneficiation Fee. Escalates +1pp/year. Payment lag: 13 months. At steady state, designed to exceed the Beneficiation Fee on a per-ton basis.
CSA — Circular Operating Agreement
The 30-year commercial contract governing feedstock delivery, Beneficiation Fee, Circular Royalty™ payments, and operational parameters between Carbotura and the State.
FWDC — Fully Weighted Disposal Cost
The blended per-ton cost of disposing of all feedstock streams under current system economics. For Rhode Island, FWDC = $101.67/ton (MODELED). Used as the reference for Beneficiation Fee formula. Derivation disclosed in Waste Study §3.3.
Gross Cost Displacement
The annual reduction in disposal cost resulting from substituting the Beneficiation Fee for the FWDC. In Year 1, Rhode Island's gross cost displacement is approximately +$0.53/ton (FWDC $101.67 minus TMC $100.00 = $1.67/ton, plus transport savings where applicable). Quantified separately from Circular Royalty™ cash flow.
Fiscal Flows, Shown Separately
The sum of gross cost displacement plus Circular Royalty™ payments minus Beneficiation Fee obligations, expressed per ton and in total annual dollars. Year 1: −$100/ton (pre-royalty).
Pre-Royalty Period
Months 1–12 following first feedstock delivery. During this period, the State pays the Beneficiation Fee and receives zero Circular Royalty™. The first Circular Royalty™ payment arrives in Month 13, covering the first month's TMC payment at 120% of that amount.
Beneficiation Fee — Total Materials Conversion Fee
The per-ton fee paid by the State to Carbotura for converting feedstock into industrial products. Formula: MAX($100, MIN($150, FWDC − $5)). For Rhode Island: $100/ton (floor applies; FWDC − $5 = $96.67 < $100 floor). Escalates 2.5%/year.
Was this circular supply proposal useful?
Indicative reference only — not an offer. All financial figures are Carbotura planning-basis estimates unless marked VERIFIED. FWDC of $101.67/ton is a blended ESTIMATED calculation (MSW ~$85, sludge ~$170, industrial ~$100) subject to Term Sheet phase verification. The Beneficiation Fee of $100/ton and all royalty figures are ESTIMATED on Carbotura standard parameters. The Synagro biosolids contract expiry (2027) is VERIFIED. The factory site is a candidate designation, not a confirmed address. Central Landfill Exogenesis™ candidacy is subject to feedstock characterisation. Pricing is available under a Circular Supply Agreement (CSA) or a Circular Materials Offtake Agreement (CMOA) — contact Carbotura. The Beneficiation Fee and the Circular Royalty™ are independent gross transactions and are not netted anywhere in this package.